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Atena ROTOGRAVURE MACHINE WITH RDC10 ROTARY DIE CUTTER

Kategorie: Gravure Equipment
Hersteller: Atena
Jahr: 2007


Zusätzliche Maschinendetails:

Year: 2007 (December) Machine designed for: PRODUCTION OF CIGARETTES PACKAGING, PAPER LABELS AND CARDBOARD PACKAGING Number of impressions: 12.136.991 m NUMBER OF PRINTING UNITS: 7 Serial number of the machine: 13347 TECHNICAL SPECIFICATIONS OF THE MACHINE SUBSTRATE PAPER/CARDBOARD SUBSTRATE WEIGHT 60-300 gsm MAXIMUM REEL DIAMETER 1800 mm MAXIMUM WEB WIDTH 660 mm MAXIMUM PRINTING WIDTH 640 mm MAXIMUM PRINTING REPEAT 760 mm MINIMUM PRINTING REPEAT 360 mm MAXIMUM ROTARY DIE CUTTING WIDTH 660 mm MAXIMUM ROTARY DIE CUTTING REPEAT 800 mm MINIMUM ROTARY DIE CUTTING REPEAT 535 mm AIR VOLUME 7000 m3/h AIR VELOCITY 40 m/s REGISTER ACCURACY PRINT TO PRINT +/- 0.10 mm PRINT TO CUT +/- 0.15 mm ELECTRICAL SPECIFICATIONS 400 V, 3 phases, 50 Hz PRODUCTION SPEED up to 200 m/min 3 stage rotary die cutting unit RDC10 in-line - embossing, creasing and cutting/stripping cassettes Production: roll to roll, roll to sheet, roll to die-cut product Drying: thermo-oil instalation Register control: DGC 650 from Eltromat Additional equipment included in price 67 printing cylinders (13 steel base only and 54 copper covered) 3 sets of cutting + creasing tools (buyer cant use the whole tool, only original ATN cassettes in which the tools are packed) DETAILED DESCRIPTION OF THE MACHINE One ATN 0-speed splicing festoon type both direction unwind unit operating without speed reduction The unit is of the automatic type, capable of accepting reels of a maximum outside diameter of 1800 mm. Unwinding is made under constant tension. The print can be on either side of the unwinding reel. It is composed of the following: Two reels are centred by means of pneumatic expanding chucks for cardboard cores with inside diameter of 300 mm. Both stations are controlled in order to deliver a constant unwind tension on infeed unit fills the festoon with a 4Q DC drive slaved to a constant tension in the festoon. The festoon is fitted out with a number of idle rollers allowing web splicing up to 200m/min. The web festoon is filled up when the machine is running and unloads itself during the 0-speed splicing. After the 0-speed splicing, the reel acceleration is controlled by a 4Q DC drive which ensures the filling up of the festoon and maintains the filled up festoon during running at a stable position and at a constant tension. The speed synchronisation is obtained from the main machine by a 0-10 V analogical signal. The splicing device is mounted on a robust fixed frame. Two independent sliding rules allow the easy-on-both-side pasting preparation. The two tapes are applied simultaneously on both sides in order to make a good and very precise butt splicing. The automatic splicing cycle with oblique cut is released by push buttons, or automatically, as follows: 1. Quick stop of the finishing reel. 2. Locking the web entering the festoon. 3. Locking on the finishing and the new webs by suction boxes. 4. Oblique cut by symmetrical guillotine knives. 5. Evacuation of the tips. 6. Simultaneous application of the two tapes by means of oscillating arms. 7. Unlocking of the web by releasing the nip rollers and the suction. 8. Acceleration of the reel to fill up the festoon. 9. Tension

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